What is Synthetic Mica?

In many regions, food safety authorities such as the U.S. Food and Drug Administration (FDA) or the European Food Safety Authority (EFSA) closely monitor food additives, including colorants. For a pigment to be considered safe for food use, it must undergo rigorous testing to determine its potential health impacts. Many mica-based pigments are generally recognized as safe (GRAS) for food use, provided they adhere to specified guidelines regarding purity and composition.

Mica is a new non-metallic crystal material, a national key new material, with heat insulation, insulation, high temperature resistance characteristics, is an important material in aerospace, rail transit, nuclear power, wind power, aircraft carriers and other high-tech fields, but also electrical equipment, wire and cable, household appliances indispensable insulation material, in the national economy and national defense construction plays an important role.

The mica industry is undergoing profound changes. With the help of emerging industries, the mica industry will be a large market of more than 10 billion.

In short, there are significant differences between natural mica powder and synthetic mica powder in production methods, color and appearance, performance characteristics, application fields, and price and cost. Synthetic mica powder is superior to natural mica powder in terms of high temperature resistance, transparency, electrical insulation, stability and mechanical properties, while natural mica powder has more advantages in resource acquisition, cost and color. When choosing which type of mica powder to use, you can consider the high temperature resistance of the required material, electrical insulation performance, transparency and color requirements, evaluate the mechanical strength and hardness of the required material, consider chemical stability and other different application scenarios and technical requirements to make a reasonable choice.

Natural mica powder and synthetic mica powder have differences in production methods, heat resistance and color transparency. As the name suggests, natural mica powder is made from natural mica ore after processing, retaining the original characteristics and composition of the ore. Its main components are SiO2 (about 49%) and Al2O3 (about 30%), while also containing K2O+Na2O (9%-11%) and so on. The synthetic mica powder (such as fluoroglogopicite powder), is the use of a variety of raw materials through high temperature reaction and other chemical methods synthetic, its composition and characteristics can be adjusted and optimized according to the need, the chemical formula is KMg3(AlSi3O10)F2, belongs to the monoclinic crystal system, is a typical layered silicate, relatively single and pure composition. The heat resistance of natural mica powder is generally 500-600℃, and some types, such as phlogopite, can reach 800℃. The heat resistance of synthetic mica powder is more excellent, and it can withstand high temperatures above 1200℃, and the melting point or crystallization temperature is about 1375±5. The transparency of natural mica powder is relatively low, and the color is diverse, including black, yellow, white, gray, green, brown and other colors, and may vary due to different ore types and processing methods. The color of synthetic mica powder is relatively single, usually colorless transparent or white, high whiteness, good optical performance, and high transmittance from ultraviolet to infrared band.

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Natural mica powder and synthetic mica powder also have great differences in electrical insulation, mechanical properties, chemical stability, application range and cost. Natural mica powder has good electrical insulation, but the volume resistivity is lower than that of synthetic mica. Synthetic mica powder has better electrical insulation properties, high volume resistivity and stable dielectric constant, and is suitable for high performance electrical insulation materials. The hardness of natural mica powder is relatively low (2-3), and it has good elasticity and peeling property. The hardness of synthetic mica powder is higher (between 3 and 4), and the tensile strength and compressive strength are better than that of natural mica powder. Natural mica powder is stable in acid-base solution, but it is easy to decompose at high temperature. Synthetic mica powder is stable to acid and base at room temperature, but will be slowly corroded by sulfuric acid above 300℃. Better thermal stability, not easy to release gas. Natural mica powder is widely used in electrical appliances, welding rods, rubber, plastics, paper making, paint and other fields. Synthetic mica powder is mainly used in high-end electrical insulation materials, aviation, aerospace, national defense industry and other high-tech fields. Because synthetic mica powder needs to be produced through complex chemical processes, its production cost is usually higher than that of natural mica powder. Therefore, in the market, the price of synthetic mica powder is often higher than that of natural mica powder. However, with the continuous progress of production technology and the gradual emergence of scale effects, the price of synthetic mica powder is expected to gradually decrease.

Environmental Considerations: Synthetic mica has a smaller environmental footprint since it doesn't involve mining operations that can harm ecosystems. The controlled production process also generates less waste compared to the extraction and refinement of natural mica.

A group of parallel cleavages can be seen in a photograph of biomica under orthogonal polarized (left) and single polarized (right) mirrors.