The common characteristics of mica group minerals are: layered silicate minerals, monoclinic crystal system, a few trigonal crystal system, the crystals are pseudo-hexagonal columnar, plate and sheet; The aggregate is scaly and foliaceous. It has a set of extremely complete cleavage, along which it is easy to peel into sheets. Therefore, the shape of mica is usually regarded as sheet.

At a mica processing plant, raw mica is carefully extracted and treated to remove impurities and ensure that it meets industry-specific standards. For example, the plant may apply advanced sorting techniques to select the best mica flakes or use special processing methods to increase the material’s thermal resistance, making it ideal for applications that require high heat tolerance, such as electronics or automotive parts.

Furthermore, efforts toward transparency and ethical sourcing are reshaping the mica market. Brands that disclose their supply chains are gaining consumer trust, which can lead to higher market prices for ethically sourced mica powder.

Natural mica powder and synthetic mica powder also have great differences in electrical insulation, mechanical properties, chemical stability, application range and cost. Natural mica powder has good electrical insulation, but the volume resistivity is lower than that of synthetic mica. Synthetic mica powder has better electrical insulation properties, high volume resistivity and stable dielectric constant, and is suitable for high performance electrical insulation materials. The hardness of natural mica powder is relatively low (2-3), and it has good elasticity and peeling property. The hardness of synthetic mica powder is higher (between 3 and 4), and the tensile strength and compressive strength are better than that of natural mica powder. Natural mica powder is stable in acid-base solution, but it is easy to decompose at high temperature. Synthetic mica powder is stable to acid and base at room temperature, but will be slowly corroded by sulfuric acid above 300℃. Better thermal stability, not easy to release gas. Natural mica powder is widely used in electrical appliances, welding rods, rubber, plastics, paper making, paint and other fields. Synthetic mica powder is mainly used in high-end electrical insulation materials, aviation, aerospace, national defense industry and other high-tech fields. Because synthetic mica powder needs to be produced through complex chemical processes, its production cost is usually higher than that of natural mica powder. Therefore, in the market, the price of synthetic mica powder is often higher than that of natural mica powder. However, with the continuous progress of production technology and the gradual emergence of scale effects, the price of synthetic mica powder is expected to gradually decrease.

The Role of Synthetic Rubber Powder in Modern Industries

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Applications of Mica Powder